China manufacturer Steel Agricultural Part by Investment Casting agricultural spare parts

Product Description

Steel Agricultural Part by Investment Casting

1.Company Profile:

 

Specializing in the manufacturing of lost wax investment castings and finished products in carbon steel and alloy steel, our company is a world class manufacturer and supplier of investment castings in China. It consists of 2 major facilities, both steel casting foundry and CNC machining factory which enable us to supply both precision castings and finished products with an annual production capacity of over 20,000 tons, and the products are mainly exported to Europe, America, Japan and other destinations around the world.

The headquarters of our company is located in the famous industrial town Xihu (West Lake) Dis., HangZhou in China. It is very convenient to be reached with an advantageous geographic position; it is located about 30 kilometers away from the Bei-lun Port which is the second biggest port in China, and about 15 kilometers away from the Lishe International Airport. The principal production base of the cast steel foundry is located in Qiucun Town, Xihu (West Lake) Dis., HangZhou, a distance of 15 kilometers away from the Headquarters. Our company was established in 1992, it covers a total area of 40,500 square meters and now has more than 500 employees, including 10 engineers and 60 technicians. The company owns a brand-new foundry, which covers an area of more than 30,000 square meters.

Our products cover a wide range of industries including train; railway, automobile; truck, construction machinery, mining machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery, construction, valve and pumps, electric machine ,hardware, power equipment and so on. We are capable to produce products according to customers’ drawings or samples, we focus on both carbon steel and alloy steel. Up to today, more than 100 raw materials and 5,000 kinds of different products have been developed and produced by us. We are familiar with the various industrial standards, such as Chinese GB, American ASTM, AISI , German DIN, French NF, Japanese JIS, British BS, Australian AS and Association of American Railroads (AAR ) and other industrial standards.

 

2. Our Mission:

Create the Best Value for Customers,Contribute for Equipment Manufacturing in the World.

3. Our Values:

  • Moving with the Times
  • Pioneering and Innovation
  • Harmony and Win-Win
  • Striving for Excellence

4.Xihu (West Lake) Dis.n Resources:
Working Style: Sincere pragmatic ,  Persistent effort ,  Teamwork ,  Struggle&Transcend
Employee Image: Elegant style,  Polite and courteous,  Warmly and humble,  Be neither Arrogance nor Inferiority,  Preciseness and Professional.

                            Xihu (West Lake) Dis.n resources
Casting Engineers 3
Material Engineers 1
Heat Treatment Engineers1 1
Machining Engineers12 5
Professional Technician 12
QA 28
Production Managers 55
Sales &Customer Service Staffs18 18
Direct Labor 390
                              Total :513

5.Annual Turnover:
Expected Target : Up to 2571, annual turnover exceeds 60 million dollars

                    Annual turnover(Unit: Million Dollars)
2005 $ 7.4m
2006 $ 9.0m
2007 $ 12.6m
2008 $ 16.0m
2009 $ 10.7m
2571 $ 15.5m
2011 $ 18.4m
2012 $ 17.6m
2013 $ 26.9m
2014 $ 32.6m
2015  $ 34.1m
2016 $ 36.6m

6.Product Descripition:

Description Investment casting 
Material Carbon steel, alloy steel, stainless steel
Process Lost wax casting + cnc machining
Casting dimension tolerance CT7
Casting surface roughness Ra 12.5um
Casting weight range 0.1-90kg
Size Max linear size: 1200mm, Max diameter size: 600mm
Machining Precision Positioning accuracy 0.008mm, Rep. position. accuracy 0.006mm
Machining surface roughness Ra0.8~6.3um
Max Machining Travel Of Spindle 1900mmx850mmx700mm
Max Machining Turning Diameter 830mm
Material standard GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR…….
Surface treatment KTL(E-coating), Zinc plating, Mirror Polishing, Sand Blasting, Acid pickling,  black oxide, Painting, Hot galvanizing,Powder coating, Nickel plating
Service available OEM & ODM 
Quality control 0 defects,100% inspection before packing  
Application

Train & railway, automobile& truck, construction machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery, construction, valve and pumps, electric machine, hardware, power equipment and so on.

7.Product Profile:

1. Marterial percentage

alloy steel:45%          
carbon steel:35%
stainless steel:10%
iron:10%

2. Casting weight percentage

0.1-5kg:40%
5-20kg:30%
20-40kg:20%
above 40kg:10%

3. Industry percentage

Components for train & railway: 25%
Components for automobile & truck: 30%
Components for construction machinery & forklift: 25%
Components for agricultural machinery:10%
Other machinery compponents:10%

4. Globa market share

United States:30%
Europe:35%
Japan& Korea:15%
Domestic market:15%
Other:15%

5. Production capacity

Production Capacity: 25,000 tons / year
The Current Production Output: 18,000 tons / year
Production Saturation Percentage:72%

8. Manufacturing  Process:
Process design⇒ Tooling making ⇒ Wax injection ⇒Wax pattern assembly⇒ Mold preheat ⇒ Wax removal ⇒Stuccoing ⇒Dipping Casting⇒  Mold shake out  ⇒Work piece cut-off ⇒ Grinding ⇒ Pack& transport ⇒ Final inspection  ⇒Machining ⇒ Heat treatment

9.Major Machining Equipment List:

Machining Capabilities
Three-Axis turning centre 1 set
Four-Axis Horizontal Machine Center 1 set
Vertical Lifting Milling Machine 4 sets
Plane Milling Machine 2 sets
CNC Lathe Machine 27 sets
Engine Lathe Machine 6 sets
Radial Drilling Machine 4 sets
CNC Drilling Machine 5 sets
Four-Axis Vertical Machine Center 21 sets
CNC Milling Machine 6 sets
Universal Milling Machine 2 sets
Fase Milling Machine 3 sets
Oblique Xihu (West Lake) Dis. CNC Lathe Machine 2 sets
Special Lathe 5 sets
Porous Drilling Machine 1 set
Cylindrical Drilling Machine 11 sets

10. Key Testing Equipments:

1.Direct-Reading Spectrometer 12.3D Scanner
2.Non-contact infrared thermometer 13.Coordinate Measuring Machine
3.Metallographic Microscope 14.Surface Roughness Tester
4.Tension Tester 15.Ultrasonic Testing Machine(HS600)
5.Low Temperature Chamber For Impact Specimen 16.Coating thickness gauge
6.Impact Test Machine 17.Portable Magnetic Particle Tester
7.Magnetic Particle Testing Machine 18.Portable Hardness Tester
8.Ultrasonic Testing Machine 19.Hardness Test  Machine
9.X-ray tester 20.Rockwell Hardness Test Machine
10.Surface Roughness Tester 21.Contact infrared thermometer
11.Video Measurement Machine  

11.We provide various test facilities as mentioned under:

1. Chemical analysis
2. Tensile strength
3. Elongation rate
4. Shrinkage rate
5. Impact test 
6. Harness test
7. Metallography
8. Non-destructive tests(including dye-penetrant, ultrasonic, magnetic particle and radiography)
9. Surface roughness test 
10. CMM test 

12.APQP and Inspection Report:

APQP-Casting  

  1. Process Flow Diagrams
  2. Control Plan
  3. Process FMEA
  4. Casting Process Instruction
  5. Solidification Simulation Report
  6. Heat Treatment Work Instruction
  7. Casting Final Quality Control WI
  8. Visual Inspection VI For Surface Irregularities

APQP-Machining 

  1. Process Flow Diagrams
  2. Control Plan
  3. Process FMEA
  4. Machining Process Instruction
  5. Gauge List And Validation Plan
  6. Final Quality Control WI 

Inspection Report-Casting

  1. Material Test Report(A)
  2. Material Test Report(B)
  3. Magnetic Particle Inspection Report
  4. Ultrasonic Examination Report
  5. Radiographic Test Report
  6. Destructive Test Report
  7. Coating Test Report
  8. Visual Inspection Report
  9. Casting Inspection Report

Inspection Report-Machining 

  1. Dimensional Inspection Report(A)
  2. Dimensional Inspection Report(B)
  3. CMM Report

Other Quality Document 

  • PPAP Checklist
  • Measurement System Analysis Study
  • Process Capability Studies
  • Corrective Action Report(8D)
  • Packaging Instruction

13.Core Competition Advantages:
Advantages 1:High Engineering and Technical Capability

  1. An industry’s top engineering technical team , with special skills and rich experience in product design, casting ,heat treating and machining fields.
  2. Special Techniques Enable XIHU (WEST LAKE) DIS.NG to Be Competent with Those Difficulties at Wax Injection & Shell Making Procedures When Manufacturing the Parts with Inner-Sophisticated-Structures
  3. Based on customer needs, in the beginning of product development, offer a solution, casting design, by structural component designed to casting parts, optimize the product design, then reduce costs and creating the best value for the customers.
  4. Use casting simulation analysis system software 100%  to ensure the success of the one-time trial sample 

Advantages 2: Advanced Inspection Equipment & Strong Quality Assurance Capacity

  1. Our testing equipments are not only leading in the industry, and also has a very complete range, they are   hardware guarantee to ensure us continue to provide high-quality products for our customers .
  2. IQC, IPQC and FQC quality management team to control the whole production process, effectively prevent the generation of  unqualified product.
  3. Our casting’ PPM ≤1000 Machining ‘ PPM ≤600
  4. Carrying out ISO9001 and TS16949 quality management system, full implementation of 6S and Kanban site management, which is software guarantee of the quality.
  5. We sticks to the quality management philosophy that “Starting from the customer needs and ending with their satisfaction, focusing on customer demands and exceeding their expectations”.

Advantages3: Good Customer Service

  1. XIHU (WEST LAKE) DIS.NG can provide customers with good service, our staff have abundant commercial experience, good language ability, and rich foundry or mechanical background. We are committed to providing customers with accurate, careful and speedy service.
  2. Quotation, Quality Complaints and Email Response get fast effective feedback within 48 hours.
  3. We have carried out an information-based management which is driven by an ERP and PMC system, to ensure on time delivery rate: 95%

 Advantages 4: Powerful Deep-processing Ability
  It is the best core competitive advantage different with others in the industry

  1. Machining capability as the same as casting, the machining facility is fully independent from the casting foundry and has an independent management team and tailored business model to suit.
  2. High technical content in machining, and casting with sheet metal, welding, assembling, XIHU (WEST LAKE) DIS.NG has the most competitive advantage, it is the best choice for you.
  3. XIHU (WEST LAKE) DIS.NG has completed a transformation and upgraded to a deep-processing manufacturer with expanded production capabilities and is committed to be equipped with other capabilities except casting, we focus on developing terminal products for top-end markets.

14. Contact Information:

 

 

Casting Method: Lost Wax Investment Casting
Process: Lost Wax Investment Casting
Molding Technics: Gravity Casting
Application: Agricultural Machinery
Material: Cast Steel
Surface Preparation: Shot Blast+Clean by Ultrasonic Cleaning Machine
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

agriculturalparts

Preventative Maintenance on Tractor Parts

You should not take your tractor out of commission by replacing the parts that are not working properly. You should be proactive about maintaining your tractor parts to ensure that they work well and are of the highest quality. You should also check if the company is 10 years old or more, as this will ensure that they have enough experience to handle warranty issues and any other problems. Lastly, you should check if the tractor parts company has a good reputation. Having a long standing company that is available around the clock is a plus.

Preventative maintenance of tractor parts

Performing preventative maintenance on tractor parts will help you avoid unexpected breakdowns and enhance its efficiency. Whether you’re the sole owner of a tractor or a part-owner, you should know which parts you need and where to find them. Having spares available is also important, as they can help you solve problems quickly. Listed below are some of the parts you need to know about. These components are essential for your tractor’s engine.

To maintain your tractor’s internal components, check for wear. Lubricate internal parts regularly to reduce friction. When possible, bring your tractor to a dealer for a thorough inspection. Additionally, remember to keep the tractor’s air filter clean. Dust in the air strains the tractor’s engine, and a dirty air filter can cause a lot of damage. By following the manufacturer’s instructions for proper maintenance, you can avoid costly repairs down the road.

For oil changes, check the owner’s manual for recommended oil change intervals. Make notes in the manual about the parts you’ll need. You can also refer to the manufacturer’s PM checklist. Depending on the type of tractor you own, you may need to change the oil once a year or more often. To keep your tractor running optimally, drain old oil after every use. The same goes for hydraulic fluid. Over time, it can become contaminated with particles and water. Therefore, it’s best to change it every year.

Modern tractors use a cooling system with fans and radiators. This system operates in varying temperatures and if it breaks down, you risk damaging the engine’s core parts. In addition, you should store your tractor’s battery under climate control. A battery maintainer can be purchased at any auto parts store. It’s a great idea to regularly inspect your tractor’s engine for problems as early as possible.

Types of tractor clutches

In a modern tractor, there are many types of transmission systems, and this article compares the pros and cons of each type. The original drive system of tractors relied on a clutch to change gears and range and engage/disengage the PTO drive. The clutch was usually a two-stage design; a full depression disengaged all drive systems while a partial depression only disengaged the gearbox. Today, these systems are independent.

The friction plate is a steel plate with a splined central hub. It features annular friction facings and is held between the flywheel and pressure plate. It has splines that limit its axial travel along the gearbox’s driving shaft and dampen torsional vibrations. Single-plate clutches are most commonly used in heavy agricultural equipment. While they were initially developed as a cost-effective alternative to drum brakes, they quickly gained popularity due to their low price and ease of use.

Another type of tractor clutch is the wrap-spring. These use a special cast-iron spring. This spring is able to transmit torque to the driven plate when the tractor is operating at normal engine speed, while the clutch springs help transmit torque to the driven plate when the engine is running at high engine speeds. The wrap-spring clutches must be lubricated with light oil and should be checked for deterioration after a few years.

The advantages and disadvantages of these types of clutches are explained briefly. They are generally made from high-quality materials and contain a high copper content. They have high-friction properties and can transfer heat effectively to the engine. The friction coefficient of these types of clutches ranges from 0.33 to 0.4. As a result, they are the best choice for intensive applications. In conclusion, there are many advantages and disadvantages of each type of tractor clutch.

agriculturalparts

Types of tractor transmission gears

There are several different types of tractor transmission gear. One of the most common is hydrostatic. A hydrostatic transmission works like a standard manual transmission, and operates with a pedal. To operate a hydrostatic transmission, you simply select the gear and engine speed you want, push the pedal, and the hydraulic oil turns the gears. Because this type of transmission is clutchless, it provides smooth forward/backward operation without the need for a manual shifter.

Tractor transmissions come in several types and have different features. Some of these systems are better for certain types of work than others, and you’ll find different types depending on the size and type of your tractor. Many tractors have two types of transmissions: geared speed and power shift. Each type offers different benefits, and they vary in cost and ease of use. There’s a geared speed transmission, a synchromesh transmission, and a power shift transmission.

A CVT (continuously variable transmission) is another popular option. Like hydro, CVTs use a belt to transfer power from the engine to the wheels. These tractors can shift gears with little effort. These tractors can reach up to four speeds without the need for a clutch. Powershift transmissions are simpler and more durable than CVTs. They’re also easier to repair. But a CVT may be the better choice for your farm tractor.

Hydrostatic and power shuttle transmissions allow you to shift gears and direction without the use of a clutch. Hydrostatic transmissions are usually hydraulically actuated, which makes it easy to change gears without using the clutch. Similarly, power shuttle transmissions are great for heavy-duty forward-and-reverse shifting. In either case, the clutches are hydraulically actuated and bathed in oil.

Types of CZPT fittings

In a nutshell, there are two types of CZPT fittings: standard and grease-fill. Standard CZPTs have three to four pumps of grease per fitting. Grease-filled CZPTs tend to attract dirt, dust, and sand, which can damage moving parts. Keeping these parts clean is crucial to their long-term performance. Using a rag to wipe off excess grease is an excellent way to ensure that the seals remain as sealed as possible.

There are different types of grease-filling tools available. Some are specifically designed to clear blocked CZPTs. These tools are used to fill the CZPT fitting with grease or diesel fuel and hit the fitting with a hammer. Be sure to use high-quality fitting rejuvenators, as cheap ones are less effective. These are also harder to find than grease-filling tools. To avoid these issues, use the proper tools when servicing your tractor.

CZPT fittings are used for many different kinds of tractor parts. You may find them on lawn equipment, construction equipment, and farming equipment. If you are unsure of what type your equipment has, ask your local CZPT dealer or visit one of their 17,000 CZPT AutoCare locations. Don’t forget to regularly grease these parts for the best performance. When you don’t have time to do so, they can lead to costly repairs.

Standard CZPTs feature a dome-shaped nipple that makes it easy to spot. Flow-stop fittings feature a ball check valve that reduces backflow during lubrication. Drive-type CZPTs feature a special coupler with a cross-pin to provide a positive lock. This type of grease CZPT eliminates the need for tapping during servicing.

agriculturalparts

Preventative maintenance of tractor’s CZPT fittings

Proper grease application and regular inspections are important parts of CZPT fittings. If a CZPT becomes stuck in an opening, the ball may not be able to come out. Lubrication around CZPTs is important as grease can damage the components and cause bigger problems. A tractor’s CZPT fittings are part of the tractor’s electrical system, so it is important to replace them when they become damaged.

Grease CZPTs allow the addition of grease at the manufacturer’s specifications. These fittings consist of a spring and metal ball inside a nipple. The grease gun compresses the spring and releases the ball from the nipple opening. Grease CZPTs are essential parts of heavy equipment, as a failed grease CZPT may cause brake failures and other systems to fail. Failure to maintain these fittings can cause rollover accidents.

Greasing the CZPTs is a vital part of regular tractor maintenance. Greasing the CZPTs will prevent your tractor’s bearings from sticking and make your work easier. Grease the CZPTs on pivot points and joints to keep them lubricated and running smoothly. For easy grease application, consider using a battery-powered grease gun. Once you have lubricated the CZPTs, you can move on to other parts of the tractor.

In addition to grease, you should check for leaks on your tractor’s CZPTs regularly. If you notice dirt buildup, there might be a leak. You can also check for any worn hoses to avoid major problems. If there is a leak, tighten the fittings and replace worn ones as soon as possible to avoid further damage. By performing these tasks regularly, you can increase the efficiency of your tractor and avoid unexpected breakdowns.

China manufacturer Steel Agricultural Part by Investment Casting   agricultural spare partsChina manufacturer Steel Agricultural Part by Investment Casting   agricultural spare parts
editor by CX 2023-10-17

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